Solutions

Our Solutions

Automation Systems Built for Real Production Needs

IDS — Powder Packaging Systems

IDS 150 PP Powder Pouch Line

A fully integrated, continuous-production pouching system engineered for free-flowing powders. Designed for nutraceutical, food, and supplement manufacturers ready to scale output without adding headcount.

30 PPM

Max throughput

100- 1,000 g

Working fill range

5”- 10”

Bag width range

±1 %

Fill accuracy

IDS — Snack & Solid Food Packaging

IDS FFS Carousel Pouch Line for Snacks

A form-fill-seal carousel system for solid food products. Forms retail-ready stand-up pouches directly from roll film, fills them via multihead weigher, seals, codes, and inspects — 45 pouches per minute with no pre-made pouch inventory required.

45 PPM

Max throughput

50- 2,000 g

Working fill range

10/14 head

Weigher configuration

5"-10"

Pouch width range

IDS — High Speed Stick Pack Systems

IDS 1000 Multilane Stick Pack Line

A high-output multilane form-fill-seal system for powder stick packs and sachets. Available in 5, 7, or 10-lane configurations — each lane with its own servo-driven auger filler and dedicated print head — delivering up to 300 sticks per minute from a single fixed-format run.

5/7/10 lanes

Machine configuration

1- 100 g

Fill range per stick

Up to 300 SPM

10-lane max output

1 Format

Fixed stick size per run

IDS — Snack & Solid Food Packaging

IDS 150 PP Snack Pouch Line

A fully integrated premade pouch line for solid food products. Multihead weigher precision, bucket elevator infeed, and a rotary pouching machine — all synchronized to deliver 30 pouches per minute with accurate weight, consistent seals, and full traceability.

30 PPM

Max throughput

50- 2,000 g

Weighing range

5”- 10”

Bag width range

10/14 head

Weigher configuration

The Problems We Solve

Where Most Production Lines Break Down

Manual Bottlenecks

Production depends on labor, slowing output

Inconsistent Quality

Inconsistent processes lead to variable output.

Scaling Challenges

Growth requires hiring, not systems

Operational Inefficiency

Wasted time, higher costs, lower margins

Live Demo

See Our Solutions in Action

Watch how automated systems transform real production lines.

Industry-Specific Solutions

Solutions Tailored to Your Industry

Our systems are built around the real-world formats your products ship in — ensuring efficiency, accuracy, and consistency across every packaging line.

Nutraceuticals

Capsule, powder, and liquid fill systems engineered for GMP environments.

Dairy

Hygienic design systems for liquid and semi-solid dairy packaging.

Food Manufacturing

FDA-compliant lines for dry, frozen, and ambient food categories at scale.

Confectionery

Flexible bag and box packaging for seasonal and high-mix candy lines.

Supplements

Powder, tablet, and softgel packaging for sports and wellness brands.

How It Works

From Problem to Production, Our Process

Discovery

Understand your production challenges

System Design

Custom automation strategy

Implementation

Installation & integration

Optimization

Fine-tuning for maximum efficiency

FAQ

Questions About Our Solutions

How do I know which solution fits my business ?

Our custom systems typically ship in 12–16 weeks. For solutions matching our showroom models, delivery is 2–4 weeks. A detailed schedule is provided at project kickoff.

A System Assessment is a 60-minute call with our engineering team. We review your current production data, target output, facility constraints, and budget range — then provide a written recommendation within 5 business days.

Yes. Most deployments are hybrid — we integrate new automation components with your existing line. We assess integration complexity during the System Assessment phase.

Yes. We work with qualified manufacturing lenders and can structure lease-to-own agreements for qualifying clients. Ask about financing during your System Assessment.

Ready to Get Started

Ready to Upgrade Your Production Line?

Let’s design a solution that works for your business.