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IDS — Powder Packaging Systems

IDS 150 PP Powder Pouch Line

A fully integrated, continuous-production pouching system engineered for free-flowing powders. Designed for nutraceutical, food, and supplement manufacturers ready to scale output without adding headcount.

30 PPM

Max throughput

100- 1,000 g

Working fill range

5”- 10”

Bag width range

±1 %

Fill accuracy

System Components

01

IDS 150 PP Rotary Pouching Machine

8-station carousel · dual heat-seal stations · PLC + touchscreen HMI · up to 30 PPM · tool-free changeover · pneumatic suction pouch transfer · sensor safeguards prevent misfills
02

Auger Filler

AISI 304L contact parts · 20–2,000g fill range · ±1% accuracy · 30 cycles/min · 100 recipe storage · 30L split silo for easy cleaning · 7in HMI
03

Vacuum Conveyor (Powder Infeed)

1.5–5.5kW · 800mm width · stainless steel · 220V/380V · moves powder from bulk container to filler without manual scooping or ladling AISI 304L · 3µm polyester filter · reverse cleaning · IP55 rated · 1.1kW blower · eliminates airborne powder loss at the fill station 05 Mezzanine
04

Dust Collector Unit

AISI 304L · 3µm polyester filter · reverse cleaning · IP55 rated · 1.1kW blower · eliminates airborne powder loss at the fill station
05

Mezzanine Structure

SS 304 construction · 1.5–6.35mm tube/plate thickness · stainless steel handrail · leveling feet · integrates infeed elevation with line flow
06

Scoop insertion

Automatic scoop insertion (single size).
07

Desiccant insertion

Automatic desiccant card or sachet insertion (single size).
08

Checkweigher

±2g accuracy · 1g resolution · 500+ programs · 7" touchscreen · pneumatic rejection · production data logging · internet connectivity
09

Metal Detector

SS 304 housing · 100–250mm detection height · LCD/HMI control · sound + stop alarm on detection · 120W · supports GMP compliance documentation
10

Inkjet Coder — Keyence MK-G Series

Continuous inkjet · lot, date & batch coding · syncs to line speed up to 30 PPM · IP55 rated · self-diagnosing · autocleaning · long-distance print mode for pouches

Technical Specifications

Pouching machine — IDS 150 PP

Max speed30 bags/min
Bag width range5" – 10" (127–254mm)
Max bag height13" (330mm)
Carousel stations8 (dual clamp per station)
Sealing stationsDual independent heat-seal
Settling / vibrationPneumatic settling unit (standard)
Control systemPLC + touchscreen HMI
Electrical220V / 3-Phase / 30A
Compressed air45 CFM
Power consumption8.0 KVA
Machine weight3,500 lbs
Frame & contact partsStainless steel

Auger filler

Fill range20 – 2,000g
Accuracy±1%
Max cycle speed30 cycles/min
Silo volume30L (split design for cleaning)
Recipe storage100 programs
Contact materialsAISI 304L stainless steel
Electrical220V / 500W / 60Hz

Checkweigher

Accuracy±2g
Bag widtResolutionh range1g
Programs500+
Rejection systemPneumatic (SMC ISO standard)
Display7" touchscreen (HYPER system)
ConnectivityInternet-enabled · production data logging
Power220V
Machine weight3,500 lbs

Inkjet coder — Keyence MK-G Series

TechnologyContinuous Inkjet (CIJ)
Print capabilityLot, date, batch, barcodes, QR codes
Max print speedSyncs to line (up to 30 PPM)
Enclosure ratingIP55 (head + controller)
MaintenanceSelf-diagnosing · auto-shower cleaning
Print distanceUp to 35mm (long-distance mode for pouches)
Electrical100–240V AC / 60W during printing

Ideal Applications

Protein powders
Pre-workout blends
Collagen peptides
Greens powders
Meal replacements
Coffee & cacao
Spice blends
Nutraceutical powders
Supplement stacks
Plant-based proteins

Results, not promises.

»
Up to 30 pouches/min — continuously, without operator filling
»
±1% fill accuracy with automated rejection of out-of-spec pouches
»
Lot, date & batch coding on every pouch — GMP-ready from day one
»
Inline metal detection — no separate QC step needed
»
Recipe-based changeovers — minimal downtime switching SKUs
»
Full documentation + FAT guarantee before the line ships
IDS — Ideal Solutions Packaging Systems
idealsolutionusa.com
For budgetary ranges and formal quotes
contact Ryan Cabral directly.
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